Coil Processing

Electrical steel repairing line (EBR)

Modernization of the complete electrotechnical equipment

Customer: thyssenkrupp Steel Europe AG

Year: 2016


Project Description

Modernization of the complete electrotechnical equipment

Year of Construction



thyssenkrupp Steel Europe AG (Bochum)


2 Stk S7-400 bestehend aus:

CPU414-5H PN/DP, CPU 416-3PN7DP CP443-1, CP443-5, Diagnoserepeater, FM 458, DP/DP Koppler, DP-Peripherie ET200S

Drive Technology

Siemens Drehstrommotoren

System S120 mit redundanter Ein- und Rückspeiseeinheit


1 x Server, 4 x Client, 1 x Engineeringstation

(Virtualisiert mit VMware ESXi)


Step7 Prof V5.5, CFC V8.0, PDM, Starter, Soft Starter ES, WinCC V7.4

Measuring Technique

Drehgeber, Seilzuggeber, Geschwindigkeitsmessung

Measurement Reading

Lieferung, Aufbau, Parametrierung und Konfiguration eines iba Systems bestehend aus:

ibaRackline mit ibaFOB-4ix, ibaBM-DPM-S, ibaPADU-32-R, ibaPDA-V6-2048, ibaPDA-Request-S7

  • Configuration of the hardware plans with Eplan
  • Programming the control, regulation and safety functions with PCS7
  • Development of customer-specific faceplates with a high degree of diagnostics
  • Creation of the visualization
  • Integration of the hardware documentation (Eplan plans) in the process visualization
  • Commissioning

Construction of all control cabinets (about 15 pcs.)

Construction of the control-sections (about 3 pcs.)


Complete electrical installation

expansion of the cable runs, assembling of the control cabinets, disassembly