Coil Processing

S1-furnace

Modernization of the drive technology and automation

Customer: thyssenkrupp Electrical Steel GmbH

Year: 2014-2015

 

Project Description

Modernization of drive technology and automation for the furnace-S1

Year of Construction

2014-2015

Customer

thyssenkrupp Electrical Steel (Gelsenkirchen)

Hardware

5 Stk S7-400 bestehend aus:

CPU417-4H, CP443-1, CP443-5, Diagnoserepeater, FM 450, DP/DP Koppler, DP-Peripherie ET200S (ca. 250 Profibus-Slave)

Drive Technology

Siemens Drehstrommotoren

System S120 mit redundanter Ein- und Rückspeiseeinheit

HMI

1 x Doppelserversystem, 15 x Client, 2 x Engineeringstation

(Virtualisiert mit VMware ESXi)

Software

PCS V 8, SFC, PDM, S7 F Systems, Starter

Measuring Technique

Drehgeber, Bandspeicher Füllstand, Banddurchhangsmessungen

Measurement Reading

Lieferung, Aufbau, Parametrierung und Konfiguration eines iba System bestehend aus:

ibaRackline mit ibaFOB-4ix, ibaBM-DPM-S, ibaPADU-32-R, ibaPDA-V6-2048, ibaPDA-Request-S7

Service
 
Engineering
  • Configuration of the hardware plans with Eplan
  • Programming the control, regulation and safety functions with PCS7
  • Development of customer-specific faceplates with a high degree of diagnostics
  • Creation of the visualization
  • Integration of the hardware documentation (Eplan plans) in the process visualization
  • Commissioning
Fabrication

Construction of all control cabinets (about 50 pcs.)

Construction of the control-sections (about 30 pcs.)

Assembling

Complete electrical installation

expansion of the cable runs, assembling of the control cabinets, disassembly